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Three PhaseElectrical Solutions

Equipment & Components · Pillar guide

Your Comprehensive Guide to Three-Phase Electrical Equipment

A three-phase system is built from a few core components. Transformers set the voltage. Switchgear and panelboards distribute and protect it. Motors and drives turn it into motion, and generators back it up. Choosing each one comes down to matching voltage, current, duty, environment and code requirements.

Last reviewed · Published by Essential Systems

Electrical switchgear room with rows of grey three-phase distribution cabinets

Motors

Three totally enclosed fan-cooled three-phase motors coupled to centrifugal pumps
TEFC induction motors driving process pumps.

Three-phase induction motors run most of the pumps, fans, compressors and conveyors in US industry. When specifying one, check horsepower, synchronous speed (pole count), voltage, NEMA frame, enclosure, efficiency class and service factor. Start with Types of Three-Phase Motors, then use the Motor Selection Guide.

Transformers

Transformers change voltage levels, for example 480 V delta to 208Y/120 V wye. Key specifications are kVA rating, primary and secondary voltages, winding configuration, impedance (%Z), temperature rise, and dry-type vs. liquid-filled construction. Commercial transformers must also meet DOE efficiency rules. Details: Three-Phase Transformers Explained.

Variable frequency drives (VFDs)

A VFD controls motor speed by varying output frequency and voltage. On centrifugal fans and pumps, small speed reductions save a lot of energy, because power varies roughly with the cube of speed. Size drives by motor full-load amps and duty, not horsepower alone. See Choosing the Right VFD.

Panelboards, switchboards and switchgear

Open three-phase commercial panelboard with two columns of branch breakers
A three-phase panelboard with branch circuit breakers.
EquipmentTypical ratingRole
PanelboardUp to ~1,200 A, branch circuitsFeeds lighting, receptacles and smaller loads
SwitchboardUp to ~6,000 AMain service and feeder distribution
Low-voltage switchgearUp to ~6,000 A, drawout breakersCritical, maintainable distribution with higher withstand ratings
Motor control center (MCC)Bucket-basedGroups starters, drives and controls for many motors

Check the short-circuit current rating (SCCR or AIC) against available fault current, and confirm the bus rating, enclosure type and listing. Aging gear is covered in Industrial Panel Upgrades.

Generators and transfer switches

Standby generators protect critical loads when utility power is lost. Size them for running kW, motor starting kVA and voltage dip limits, and pair each with an automatic transfer switch (ATS). See Generator Sizing.

Protection and power quality

  • Circuit breakers and fuses, coordinated so the device closest to a fault trips first
  • Motor overload relays and phase-loss/phase-unbalance monitors
  • Surge protective devices (SPDs) at the service and sensitive panels
  • Capacitor banks and filters, covered in Power Factor Correction

Need help sourcing?

Once you know what you need, our Equipment Sourcing service can help you find suitable suppliers. You can also check quick answers in our Equipment FAQs.

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